How To Repair A Crack In A Galvanized Pipe

Introduction

Galvanized pipes are commonly used in plumbing installations, due to their excellent corrosion resistance and easy installation. However, galvanized pipes are prone to cracking, which can lead to serious water damage if not addressed promptly. In this article, we will look at the steps involved in repairing a crack in a galvanized pipe.

What Causes Cracks in Galvanized Pipes?

Galvanized pipes are susceptible to cracking due to the presence of stress points, such as joints and bends. These stress points are more prone to cracking, as the galvanized coating is thinner at these locations. Furthermore, galvanized pipes are prone to corrosion, which weakens the metal and increases the likelihood of cracking.

How to Identify a Cracked Galvanized Pipe

A cracked galvanized pipe will usually present itself through a variety of tell-tale signs. These include:

  • Leaking water from the pipe
  • A damp, musty smell around the pipe
  • Discoloration of the pipe or surrounding walls
  • A noticeable decrease in water pressure

What You Will Need to Repair a Cracked Galvanized Pipe

  • Pipe wrench
  • Hacksaw or pipe cutter
  • Galvanized pipe coupling
  • Pipe thread sealant
  • Pipe-joint compound
  • Safety goggles
  • Gloves

Step-by-Step Guide to Repairing a Cracked Galvanized Pipe

Repairing a cracked galvanized pipe is a relatively simple task, but it is important to take the necessary safety precautions. Here is a step-by-step guide to repairing a cracked galvanized pipe:

Step 1: Shut off the Water Supply

The first step is to shut off the water supply to the pipe. This can be done by turning off the main water supply valve, or by turning off the individual supply valve for the pipe. Once the water supply has been shut off, you can proceed to the next step.

Step 2: Remove the Damaged Section of Pipe

Once the water supply has been shut off, use a pipe wrench to loosen the connection at either end of the damaged section of pipe. Once the connection has been loosened, you can use a hacksaw or pipe cutter to cut through the pipe. Make sure to wear safety goggles and gloves when doing this, as the galvanized coating may contain sharp edges.

Step 3: Install the New Pipe Coupling

Once the damaged section of pipe has been removed, you can install the new pipe coupling. This can be done by inserting the new pipe coupling into the end of the remaining pipe, and then tightening the connection with a pipe wrench. Make sure to apply a pipe-joint compound to the threads of the coupling, to ensure a tight seal.

Step 4: Connect the New Pipe Coupling

Once the pipe coupling has been installed, you can connect the new section of pipe to the coupling. This can be done by inserting the end of the new pipe into the coupling, and then tightening the connection with a pipe wrench. Make sure to use a pipe thread sealant to ensure a tight seal.

Step 5: Turn on the Water Supply

Once the new section of pipe has been connected, you can turn on the water supply. This can be done by turning on the main water supply valve, or by turning on the individual supply valve for the pipe. Make sure to monitor the pipe for any signs of leaking, and if any leaks are detected, tighten the connections again.

Frequently Asked Questions

How long will it take to repair a cracked galvanized pipe?

It should take no longer than an hour, depending on the size and complexity of the pipe.

Do I need special tools to repair a cracked galvanized pipe?

Yes, you will need a pipe wrench, a hacksaw or pipe cutter, and a pipe thread sealant.

Is it safe to repair a cracked galvanized pipe myself?

Yes, it is safe to repair a cracked galvanized pipe, provided you take the necessary safety precautions, such as wearing safety goggles and gloves.

Can I use a regular pipe coupling to repair a cracked galvanized pipe?

No, you must use a galvanized pipe coupling, as regular pipe couplings are not suitable for galvanized pipes.

What should I do if the repaired pipe starts leaking?

If the repaired pipe starts leaking, you should check all the connections to ensure they are tightened properly, and then apply more pipe-joint compound if necessary.

What should I do if the repaired pipe still leaks?

If the repaired pipe still leaks, you should call a professional plumber for assistance.

Can I paint the repaired galvanized pipe?

Yes, you can paint the repaired galvanized pipe with a metal-specific paint.

Should I use regular plumbing tape to repair a cracked galvanized pipe?

No, you should not use regular plumbing tape, as it is not suitable for galvanized pipes.

Do I need to replace the entire pipe if it is cracked?

No, you do not need to replace the entire pipe if it is cracked. You can repair the cracked section with a new pipe coupling.

Conclusion

In this article, we have looked at how to repair a crack in a galvanized pipe. We have discussed the causes of cracks in galvanized pipes, how to identify a cracked pipe, and the tools and materials you will need for the repair. We have also provided a step-by-step guide to repairing a cracked galvanized pipe, as well as answers to some frequently asked questions. With the information provided in this article, you should be well-equipped to repair a cracked galvanized pipe yourself.