How To Repair Cracked Bondo

What is Bondo?

Bondo is a brand name of a two-part filler and a putty used commonly to repair body damage in cars and boats. The material is a combination of a resin and a hardener. It is a very strong, durable and long-lasting material that can be used to repair cracks, dents and gouges in metal and fiberglass.

What Causes Bondo to Crack?

Bondo can crack for a variety of reasons. It can be applied too thickly which causes it to become brittle and crack. It can also be exposed to extreme temperatures which can cause it to become brittle and crack. Additionally, poor surface preparation prior to applying the Bondo can cause it to crack.

How to Repair Cracked Bondo

Repairing cracked Bondo is a relatively simple process and can be done with a few basic tools. The first step is to sand down the area around the crack to remove any loose pieces of Bondo. Next, use a putty knife to scrape away any remaining pieces of Bondo. After the area is clear, use a metal file to smooth out any rough edges.

Clean the Area

Once the area is prepped, it is important to clean the area to remove any dirt and debris. Use a shop vacuum or a damp rag to remove any dust or dirt. Allow the area to dry thoroughly before moving on to the next step.

Mix and Apply the Bondo

Mix the Bondo according to the instructions on the package. Apply the Bondo to the area using a putty knife. Make sure to fill in any cracks or holes. Allow the Bondo to dry according to the instructions on the package.

Sand, File and Prime the Area

Once the Bondo has dried, sand the area using a 120-grit sandpaper. Use a metal file to smooth out any rough edges. Finally, prime the area with a rust-inhibiting primer. Allow the primer to dry before moving on to the next step.

Paint the Area

Once the area is primed, it is time to paint. Use a paintbrush to apply the paint to the area. Allow the paint to dry completely before applying a second coat. Allow the second coat to dry completely before moving on to the next step.

Seal the Area

Once the paint has dried, apply a clear sealant to the area to protect it from the elements. Allow the sealant to dry completely before using the surface.

Frequently Asked Questions

What is Bondo?

Bondo is a brand name of a two-part filler and a putty used commonly to repair body damage in cars and boats. The material is a combination of a resin and a hardener. It is a very strong, durable and long-lasting material that can be used to repair cracks, dents and gouges in metal and fiberglass.

What Causes Bondo to Crack?

Bondo can crack for a variety of reasons. It can be applied too thickly which causes it to become brittle and crack. It can also be exposed to extreme temperatures which can cause it to become brittle and crack. Additionally, poor surface preparation prior to applying the Bondo can cause it to crack.

How to Prepare the Area for Bondo?

The first step is to sand down the area around the crack to remove any loose pieces of Bondo. Next, use a putty knife to scrape away any remaining pieces of Bondo. After the area is clear, use a metal file to smooth out any rough edges. Lastly, use a shop vacuum or a damp rag to remove any dust or dirt.

What Kind of Primer Should I Use?

It is important to use a rust-inhibiting primer when repairing Bondo. This type of primer will help protect the area from rust and corrosion.

What Type of Paint Should I Use?

When painting a Bondo repair, it is important to use a paint that is designed for use on cars and boats. This type of paint will provide the best protection against the elements.

How Long Does it Take for Bondo to Dry?

The amount of time it takes for Bondo to dry will depend on the temperature and humidity of the area. Generally, Bondo should be allowed to dry for at least 24 hours before painting.

Should I Seal the Area After Painting?

Yes, it is important to seal the area after painting to protect it from the elements. A clear sealant should be applied to the area once the paint has dried.

What Kind of Tools Are Needed to Repair Bondo?

The tools needed to repair Bondo include a putty knife, metal file, shop vacuum, damp rag, rust-inhibiting primer, paintbrush and a clear sealant.